Tailormade cloud solution for an Iron Foundry

Data analysis

• Measure temperature, weight, material and energy, based on characteristics of each oven. 

• Automated data aggregation for energy and CO2 reporting

• Correlation with OEE data and energy pricing.

Visualization

• Realtime truck dashboards instruction operators to perform the optimal melt procedures.

• BI dashboards allowing production managers to identify the most cost-efficient melt procedure and external factors that affect the melts that could be improved (e.g., quality sampling, shifts, breaks etc.)

Value

• Immediate cost savings on energy

• Higher contribution margins for increased profitability

• Active contribution to greenhouse emission reductions

• Better employee utilization and staff planning

• Optimized supply chain coordination

• Better down-time resilience and service management

• Reduced production time